Countersunk Shear Bolt

Countersunk Shear Bolt Coupler Manufacturers | Leo Industries

Countersunk Shear Bolt Coupler

Leo Industries manufactures countersunk shear bolt couplers engineered for fast, reliable, and clean rebar splicing without threading. The countersunk bolt design helps maintain a flush profile after tightening, reducing protrusions that can interfere with cover, shuttering, or congested reinforcement zones. These mechanical couplers use torque-controlled shear bolts that clamp the rebar securely; once the required torque is achieved, the bolt heads shear off to provide clear visual confirmation of correct installation. This makes countersunk shear bolt couplers a practical choice for fast-track construction, repair, and retrofit applications where speed, consistency, and on-site simplicity matter.


Working Principle & Process Flow

A countersunk shear bolt coupler consists of a high-strength sleeve with internal grip features and multiple countersunk shear bolts. Rebar ends are inserted into the coupler until they reach the internal stop. Bolts are then tightened in a recommended sequence using a standard impact wrench and socket. As each bolt is tightened, the clamping action bites into the rebar surface to develop a dependable mechanical lock. When the specified torque is reached, the bolt head shears off, leaving a neat countersunk finish and signaling that the joint has been tightened to the correct level.


Applications & Benefits

Applications
  • Rebar splicing in congested reinforcement zones where protruding heads are undesirable
  • Retrofit, extension, and repair works requiring quick mechanical connections
  • Projects where rebar threading machines are not available on site
  • Joints near shuttering, formwork, or cover-critical areas needing a neat flush profile
  • Fast-track RCC construction where consistent installation quality is essential
Benefits
  • Flush countersunk bolt finish helps minimize interference with cover and formwork
  • No threading required, reducing site preparation time and equipment dependency
  • Shear-off indication provides quick visual verification of correct tightening
  • Uniform torque-controlled clamping supports consistent splice performance

Key Features

  • Countersunk shear bolts designed to leave a smooth, low-profile finish after shearing
  • High-strength steel sleeve built for durability in demanding construction environments
  • Multiple bolt points provide balanced clamping for stable and repeatable connections
  • Simple installation using common impact tools and standard sockets
  • Available in multiple bar sizes with reducer options for mismatched rebar diameters

Your Manufacturing Partner

Leo Industries supports contractors and infrastructure developers with dependable countersunk shear bolt couplers produced under consistent manufacturing controls. Every coupler is built to deliver repeatable installation behavior, clean finishing, and dependable mechanical grip. By partnering with us, you receive product guidance for selection and application, dependable supply support, and a mechanical splicing solution that improves productivity on-site while maintaining clean reinforcement detailing.


Maintenance & Safety Tips

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Pre-Installation

  • Clean rebar ends to remove loose scale, mud, paint, or heavy rust before insertion
  • Verify coupler and bolt set match the bar diameter and specified splice requirement
  • Confirm impact wrench, sockets, and access clearance for countersunk bolt tightening

Installation Practices

  • Insert both rebars fully until they reach the internal stop for correct engagement length
  • Tighten bolts in the recommended sequence to maintain balanced clamping and alignment
  • Confirm all bolt heads have sheared and the countersunk finish is properly seated

FAQs — Countersunk Shear Bolt Couplers

Q1 What is a countersunk shear bolt coupler?
A countersunk shear bolt coupler is a mechanical rebar splice that uses countersunk shear bolts to clamp the bar. When tightened to the required torque, bolt heads shear off and leave a neat, flush-profile finish.
Q2 Why choose a countersunk bolt design instead of standard shear bolts?
Countersunk bolts reduce protrusions after installation, which helps in cover-critical areas and congested reinforcement zones. The flush finish can also minimize interference with shuttering, formwork, and nearby bars.
Q3 Do countersunk shear bolt couplers require bar threading?
No. These couplers are designed for no-thread installation. Bars are inserted into the sleeve and bolts are tightened to achieve a secure mechanical grip with torque-controlled shear-off verification.
Q4 How can installers confirm correct tightening on site?
The shear bolt heads are engineered to break at a preset torque. When all required bolt heads shear off, it provides immediate visual confirmation that the connection has reached the intended tightening level.
Q5 Can you supply countersunk shear bolt couplers for multiple bar sizes?
Yes. Leo Industries manufactures countersunk shear bolt couplers across common TMT bar diameters and can provide reducer options to connect different bar sizes, subject to project specification.

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