Coupler Threading Machine

Coupler Threading Machine Manufacturer | Leo Industries

Coupler Threading Machine

Leo Industries manufactures coupler threading machines designed for fast, accurate, and repeatable rebar threading used in mechanical splicing systems. A coupler threading machine prepares straight, clean threads on TMT bars so couplers can achieve secure engagement and consistent load transfer. Built for workshop production and site deployment, our machines focus on stable clamping, controlled cutting, and smooth chip removal to maintain thread quality across long runs. With robust construction and operator-friendly controls, the system supports infrastructure work where productivity, alignment, and reliable splice performance are essential.


Working Principle & Process Flow

The threading cycle starts by cutting the bar end square and removing surface scale as needed. The rebar is then clamped in a rigid chuck while the die head aligns with the bar axis. As the drive rotates, the cutting dies progressively form the thread to the required pitch and length. Cutting fluid helps reduce heat and improves finish, while chips are guided away from the threading zone. Once the target thread length is achieved, the die head reverses to release, and the completed thread is verified using gauges for quick quality confirmation before coupler assembly.


Applications & Benefits

Applications
  • Rebar coupler manufacturing lines and fabrication yards
  • Threaded rebar preparation for bridges, metros, and highways
  • Precasting units requiring consistent bar end threading
  • High-rise reinforcement work with controlled splice preparation
  • Infrastructure projects needing fast, repeatable threading output
Benefits
  • Produces uniform threads for reliable coupler engagement
  • Improves on-site productivity by reducing manual preparation time
  • Supports consistent splice performance with gauge-based checks
  • Rigid clamping helps maintain alignment and thread accuracy

Key Features

  • Heavy-duty chuck and guide system for stable bar holding
  • Precision die head alignment for clean, repeatable threading
  • Operator-friendly controls for forward, reverse, and feed handling
  • Supports common rebar sizes with suitable die options
  • Designed for workshop output and rugged site conditions

Your Manufacturing Partner

Leo Industries supports rebar splicing workflows with dependable coupler threading machines engineered for consistent thread quality and long service life. From selection guidance to commissioning support, we help contractors and fabricators adopt an efficient threading process that matches project requirements. Whether you need steady production for a fabrication yard or a practical solution for site threading, our focus remains on accuracy, reliability, and ease of operation for day-to-day reinforcement work.


Maintenance & Safety Tips

Checklist Leoindustries

Pre-Operation

  • Confirm the correct die set is installed for the required bar size and pitch
  • Inspect chuck jaws and guides for wear to prevent slippage or misalignment
  • Ensure cutting fluid supply is adequate for smooth threading and finish

Safe Operation

  • Keep hands clear of rotating parts and use guards during threading
  • Secure the bar fully in the chuck before starting the drive rotation
  • Use eye protection and remove chips with a brush, not by hand

FAQs — Coupler Threading Machine

Q1 What is a coupler threading machine used for?
A coupler threading machine is used to cut accurate external threads on rebar ends so threaded couplers can join bars securely, ensuring consistent engagement and reliable mechanical splices in reinforcement work.
Q2 How is thread quality verified after threading?
Thread quality is typically verified using go and no-go gauges along with a visual inspection of thread form, finish, and length to ensure proper coupler fitment and alignment.
Q3 Can the machine handle common TMT bar sizes used on projects?
Yes, with the correct die set and setup, a coupler threading machine can support commonly used bar diameters required for threaded coupler systems in infrastructure and building projects.
Q4 Why is cutting fluid important during threading?
Cutting fluid reduces heat, improves surface finish, helps maintain die life, and supports consistent thread formation, especially during continuous production where the tool load is higher.
Q5 Do you provide guidance for machine selection and setup?
Yes, Leo Industries can support selection based on bar range and output needs, and share setup practices for die selection, alignment, and basic quality checks to maintain thread consistency.

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